Hi Ralph
Time to eat crow, again. The Canadian tire item is not the right one. And like you said this correct item is very difficult to find.
I stems from my ignorance of what a NPT size is. I am learning many things lately. It’s a 1/4 NPT but there are no dimensions on this thing anywhere even close to 1/4. The 1/4 refers to the compression ring used with NPT fittings which this item does not even have.
If you are interested in NPT, here is an explanation https://blog.restek.com/how-to-determine-the-size-of-1-4-and-1-8-national-pipe-thread-tapered-npt-fittings/
So in my image above the top item is from the Westerbeke 13. There are 2 of these on the engine but there should be 3. The bleed hole on the top of my manifold is just plugged. So I want to buy one more. As far as I can see it is a 1/8 NPT. The petcock on the block I am not going to touch, it looks like this one from the heat exchanger but all the bolts on the block are metric (all the bolts on the heat exchanger and manifold are imperial).
So I ordered the 1/8 petcock on Amazon. But even the american brand product looks like it ships from China. I won’t get these until mid May if ever. No big deal as this one will be the air bleed valve and it can be installed anytime.
Now I have the manifold taken apart. This photo is from before I had the iron plug out.
Just below the plug (it’s really on the upper side but the photo is upside down for some reason) you can see a little channel machined into the aluminum body. This channel, and another one on the other end, connect the two sides of the two-pass manifold. I’m guessing these channels are to bleed the air out of the other side of the two pass manifold since there is no other way to get this air out unless you open the plug (soon to be a petcock) on top of the manifold. I never bled the air before and just ran the engine then topped up the antifreeze but now that I have the whole thing apart I suspect there was always a bubble in this half of the manifold because the channels were blocked with some crud.
Cedric. The plug opposite the filler cap (by the K in the photo) should be opened as you fill the antifreeze.
Also there is a lot of antifreeze in a W13. I drained it all and it easily overflowed a 4 ltr container. The Operator manual , 2.1ltr or .56 US gal, was written by someone who never saw this engine or 2.1 ltr may be the volume of the block? After I get it together I’ll measure the volume of the cooling system minus the block because I have most of it here at home.
In the top photo you can see some metal shavings. These were in the 1/4 20 holes and are from when the holes were tapped originally. The front 5 holes had a lot of shavings, the back end 5 were clean. So far I have not been able to source 1/4 20 studs to replace the 10 rusty studs so I may have to use bolts. I could not remove any of the rusty iron plug or nipples by unscrewing but they were easy to cut with a hacksaw.
I’m happy to have some boat projects while staying at home. If we launch this year it looks like June maybe. But if we get the green light the super high water in Georgian Bay might close the marina anyway. The parking lot was flooded last week which hasn’t happened since summer 1986 and this is April.
Tom
26C #28 North Star
Penetang