I replaced the companionway hatchboards and handrails with PlasTeak in 2019, and the eyebrow in 2020 on my 26C.
They held up well for the year I had the boat after that. I fell in lust with a 26U with a carbon fiber mast, bought it, and sold the 26C about six months ago. If the new owner’s on the discussion group, he might speak to any experience since then.
The hatchboards and handrails were an easy job. The eyebrow was harder, but really only because of my low skill level and because I did it entirely singlehanded – which was a very bad idea.
Someone with a little more skill and an assistant would find it very easy. Plasteak handrail material is very flexible when warmed with a heat gun. With an assistant to hold it while fastening, that makes it very easy to make the necessary bends and curves while keeping it straight. Because the sides of the coamings and cabintop are slightly curved, and the shape of the eyebrow is actually not a straight line, there are a lot of compound curves. Heating and fastening as I went made it very easy to follow them. Keeping the pieces in place while fastening them all by myself was challenging, though, and that’s why I’d get an assistant if I was doing it again.
With teak, the pieces meet at butt joints. Because PlasTeak has a bit more thermal expansion, they recommend scarf joints. I didn’t have the skill to make the ones match up well near the cabin front, where the compound curves are the most complex. No one said anything bad about them, at least to my face, but I felt bad about it.
PlasTeak comes with a finish. If you sand it in one direction with 40 grit sandpaper, it comes out looking very similar to fresh teak. Except, unlike fresh teak, it stays that way.
My boat was the next to last slip in the poor folks’ section. Three spots over is a 143’ power yacht with a billionaire owner who’s put seven different exotic woods on his boat. The boat captain was really impressed with the PlasTeak, said that he thought I was installing real teak, and got very seriously interested in using it on his owner’s boat.
I like the stuff.
Gotta go now, but here’s one picture (taken before I put bungs in the screw holes).
– Bob
Me Gusta
Nonsuch 26U #233